Insert Moulding
Advanex Medical are the leaders in insert moulding for pharmaceutical applications. We support manufacturers in creating high-quality wearable and connected technologies, and bring them to the mass market.
Propelling the industry forward.
Space-economical, highly reliable and lightweight parts. We produce high precision, quality, ultra-thin components for durability in critical applications.
Custom designed, high precision.
Typically we can produce Insert Moulding components with materials as thin as 0.1 mm. In addition, Insert Moulding technology developed in-house makes stable shape processing achievable, which cannot be replicated by conventional assembly techniques.
Stamping and insert moulding.
Precision metal and plastic in one unique package. Our single process lowers assembly costs and reduces the number of components required.
High quality insert mouldings, expertly manufactured to bring new medical products to market, faster.
Our streamlined reel-to-reel process coupled with high-precision moulding capabilities allows for quicker production cycles, effectively reducing the time-to-market for your medical devices.
Repeatable manufacture, by design.
Our Insert Moulding seamlessly combines metal and plastic, reducing assembly costs and space requirements. This efficiency streamlines production processes, ensuring manufacturability and repeatability at every manufacturing scale.
Enabling miniaturisation with precise manufacturing.
With expertise in moulding components as thin as 0.1mm, we have an exceptional track record of miniaturisation. With in-house technology for stamping and pressing, combined with automated assembly lines, we are fully equipped to handle compact designs at high volume.
Seamless to assemble
We pioneered the use of reel-to-reel manufacturing techniques. This enables us to provide insert moulded components in a reel, ready to feed into automated assembly lines.
Applications
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Single-Use Devices
From hypodermic needles and syringes to applicators and catheters, we develop precision metal components in ISO-accredited clean rooms for high volume manufacturers.
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Sampling Devices
Sampling devices such as lancets require high quality standards at high volumes to ensure usability and comfort for patients.
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Respiratory Devices
Inhalers are some of the most used medical devices in the world. We develop solutions for a wide range of inhalers that guarantee quality and efficacy for the patients that rely on them.
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Implantable Devices
Springs and pressings are used in all sorts of implanted devices, including cochlear implants, intrauterine contraceptive devices, pacemakers and many other cardiac implants.
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Wearables
Wearables enable patients to go about their daily lives, allowing doctors to deliver remote healthcare and patient monitoring. We develop solutions for products like hearing aids, glucose monitors and more.
Speak to an insert moulding specialist
Get in touch with an expert at Advanex Medical for dedicated support, design knowledge and much more.